GB Brake Upgrade for less than you think!

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Lynx's picture
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London Ontario

Dec 23, 2009
GB Brake Upgrade for less than you think!

I'm currently working on a prototype brake setup for the R. I was unhappy with the current R brakes, and if you have ever driven then on a road course or auto cross you will know what I mean. The ad22vf's stop a sub 2300 lb nx or sentra decently, but the awd system and tubo add a solid 400 lbs to our cars, and when you start driving a course, you notice.

I am currently running a EBC brake setup on stock brakes with Yellowstuff racing pads, and slotted racing rotors. With shipping from UK was ridiculous. It stops good for a street car better than stock.....but not good enough for me.

So began my quest for better brakes. Unfortunately the n14 (or b13) chassis is extremely handicapped in terms of braking choices. You have the AD22vfs.....and that's it if you want to stay with an OEM solution. If you wanted you could try to fit a b15 front caliper onto a Gtir caliper bracket, but you would have to keep the same pads and rotor, and effectively would only change the pressure bias from front to rear, and actually make your brakes less effective. Fade would not be reduced, and brake torque would only be slightly increased because of the increased front pressure bias, in turn brake force would subsequently be reduced in the rear, for the same pedal effort so you are in a losing battle.

Then I looked at the aftermarket kits and found the fast brakes kit with the wilwoods and the 11" rotors. 4 piston calipers, bigger rotor, bigger pad, it was looking good....$695! that was seeming a bit steep for what it is. The other downside is that I want to be able to run a 15" wheel. Much bigger, and the R starts to look weird, and you are losing a lot of tire. Theoretically that kit should fit under 15" wheels, but the 4 piston caliper means trouble as the spacing between the front of the caliper and the rear of the wheel spokes becomes an issue. On top of all this the 11" rotor they use is a pitifully thin 22mm rotor. Our stock brakes are 26 mm thick which is why sentra guys say they get rid of all brake fade!! I decided to look elsewhere.

To make the brakes have better brake torque, the best thing you can do is move the caliper away from centre of the hub, think of leverage. So I looked at the fastbrakes kit that just spaces the stock caliper out. This seems like a good option and at $260 it is much more reasonably priced, but it must have a 16" wheel or larger. Scratch another one.

I started looking at other nissan options like s14, r32, r33, 300zx, and j30 but all these calipers have a bracket that has 100mm bolt spacing. Our hubs have 130mm bolt spacing, in case you were wondering. You can switch out your hubs for b15 front hubs, but then you must deal with issues like, bolt pattern, wheel bearings, steering angle, rotor size all things that can be solved, but requiring more work and fab.

Long story short I found a solution that met all of my criterea:

Bigger thicker rotors for better brake torque and more heat capacity for less brake face on the track
Bigger calipers, to take advantage of increased piston force (only ideal if the rear is matched, but I'll work on that in the future)
Bigger pads for more swept area
Fit under most 15" wheels
Bolt onto our hubs

Here is the kit:
Front J30 dual piston calipers. ~20% more braking force from the same pedal pressure both pistons are inboard so no wheel clearance issues
Front J30 caliper brackets, milled to have the proper offset
Front PT cruiser Turbo rotors. 280 mm or 11" 28mm thick, no hubcentric spacer required, must be redrilled to 4x100
Custom caliper bracket for proper spacing to rotor diameter and to adapt bolt spacing

Things you need:

Pads of your choice, anything listed for a j30 or q45 will work I can include OEM style pads with the kit just add $40
Stock brake lines work, stock hub works.

Cost is looking like $425.00 depending on shipping.

This is for interest. Works for anything n14 or b13. When the prototype is done, I'll post pics and firm up pricing. Obviously the more people the cheaper it gets. I might consider selling the brackets separate, but You would also need to get your caliper brackets machined so I'm not sure how advantageous it would be for you to do that. The brackets are the majority of the cost on this.

POST UP!

demongtir's picture
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new brunswick,canada

Oct 19, 2009

hey sounds promising, would like to see some pics ,when do you think the prototype will be completed ?ill be interested in purchasing a kit after you get some testing in ! good luck !

goshko's picture
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Quebec

Jan 28, 2010

I am curious as to see if you fabricate anything to make the kit fit because if you do ... theres some sort of risk playing against you ... just wanted to mention this as it should not be looked upon.

Lynx's picture
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London Ontario

Dec 23, 2009

I'm not sure what you mean goshko.....there is some sort of risk playing against me?

If you are talking about liability, obviously these would be sold as TRACK ONLY brake improvements and do not have a dot or tc or mto or any other sanctioning bodies approval. As such anyone purchasing takes on all risk when being used.

This is just like EVERYTHING else aftermarket you put on your car. Wheels, suspension, or other upgrades of any kind. Most of these items are track only, and would never pass mto inspection because they have never been approved. How many modifications do you have on your car? Do you check to make sure they pass all required safety testing to be on the roads?

If people are going to make a stink about it, I'll just keep these as a one off kit.

goshko's picture
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Quebec

Jan 28, 2010

I was talking liability as I work in the insurance world :p ... the point here is not to bash the final product you are trying to sell out ...

Lynx's picture
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London Ontario

Dec 23, 2009

Got the protoypes done today. Will be fitting on the car momentarily. Uses grade 12.9 bolts.

Cost looking more and more like under 400 for full thing. Requires you to tap your spindles with a 12x1.25 tap and shave a few mm in 2 locations. Otherwise bolt on affair.

100-0 braking tests before and after in the future.

[URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0265.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0265.jpg[/IMG][/URL][URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0266.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0266.jpg[/IMG][/URL][URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0267.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0267.jpg[/IMG][/URL][URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0268.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0268.jpg[/IMG][/URL][URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0269.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0269.jpg[/IMG][/URL][URL=http://s203.photobucket.com/albums/aa126/MrLynx17/GTIR/?action=view&current=DSCN0270.jpg][IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/th_DSCN0270.jpg[/IMG][/URL]

ZED_not_zee's picture
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Really Noneyourbuis
Canada

May 11, 2008

What goshko is trying to say is that by fabing up something and selling it your would be liable for it's performance...

Almost all aftermarket parts have this disclaimer:

FOR OFF ROAD USE ONLY

that pretty much covers off your liability. lol this is a bad ass looking project man.. keep it coming

Mine isn't bigger than yours.. I just like to drive

demongtir's picture
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new brunswick,canada

Oct 19, 2009

hey ! kit looks pretty good ! just wondering how this kit is working on your car ,pedal feel,clamping force ,stoping distance,brake fade ! would appreciate some feed back on this ! thanks !

Lynx's picture
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London Ontario

Dec 23, 2009

Finished product.

[IMG]http://i203.photobucket.com/albums/aa126/MrLynx17/GTIR/DSCN0319.jpg[/IMG]

I was at an autocross event in Ohio over the weekend and managed to get the brakes on last minute. As a result I was unable to measure the straight line braking performance before and after.

I fitted the brakes friday morning, and drove to sandusky ohio, breaking them in on the way. Then raced an autocross course put on by buschur racing. Total I have about 800 km on these brakes.

Results:

WOW!!!! Pedal feel is very similar and after a day of driving I was starting to forget if the pedal felt different before, but instead of being rock hard from start, it is soft for the first 2-3 cm then bam, still rock hard. this is the result of having to move 20% more fluid up front.

Everything else is improved as well. Brake modulation is easier, and there is less total effort required on the pedal to get the same braking power. Stopping distance is shockingly short. I did a few 100kph - 0 trials with some friends in the car that drive evo's and sti's and they were extremely impressed.

I also didn't notice any brake fade whatsoever, but I haven't done any road course lapping yet, mostly highway driving and autocrossing. Considering the fact that I didn't notice any brake fade on stock brakes, that would make sense, as these rotors and calipers will hold much more heat before reaching the same temperature, plus the larger rotor surface will dissipate heat faster.

Clearance was tight on my wheels which have a 0 offset, and huge dish making the inside diameter very small. The spokes are also close to flush with the rotor face, making it very tight there. Mine are practically worst case scenario and they still fit. If you have 15 inch rims, they will most likely fit.

If anyone wants a set, I'll consider selling a kit depending on interest. It would include calipers, brackets, and hardware.

You would need pads and re drilled rotors to complete the kit, as I don't see me shipping rotors to be beneficial because of weight. You need to drill your spindles with a 27/64 drill bit and tap them to 12x1.25 to bolt the bracket on. You also need to grind a few mm off the spindle to accommodate the bracket. I'll post a full write up, it only took me 3 hours start to finish.

Price of the kit will be group pricing, need 3 or more.
3- $375
5- $350
10-$300

These are OFF ROAD ONLY KITS. If you decide to run these on the street YOU are responsible for any damages that occur as a result. ALWAYS get a licensed mechanic to work on anything brake related!

demongtir's picture
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new brunswick,canada

Oct 19, 2009

sweet deal man ! I'm pretty pumped this kit sounds like a great option for pulsar owners! I'm in for one of these kits !sign me up !

nxpartssource's picture
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John p
newmarket ontario

Aug 23, 2010

Soooo tempting but I love my 14 inch rims ;(

1992 nissan pulsar gti-r Black sold/1993 red/rusty parts car /1990 nissan pulsar gtir fully built vet with to much jam

Lynx's picture
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London Ontario

Dec 23, 2009

haha i'll try to stuff my aftermarket 14's over these to see if it's even remotely possible.

liquidpuls's picture
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winnipeg

Jun 9, 2009

so these are just for the front brakes right?

Lynx's picture
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London Ontario

Dec 23, 2009

yes i'm working on finding a rear brake solution that will net the same increase in brake torque.

demongtir's picture
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new brunswick,canada

Oct 19, 2009

HEY EVERYONE ! I PURCHASED ONE OF THESE SET UPS FROM LYNX , FIRST OFF I WILL MENTION HE WAS REALLY EASY AND GOOD TO DEAL WITH ,IT SHIPPED ON TIME AND ARRIVED AS ADVERTISED ! 

  THE KIT WAS VERY EASY TO INSTALL WITH NORMAL SHOP TOOLS ,THE KIT CAME WITH EVERYTHING NEEDED TO COMPLETE THE JOB IN A COUPLE HOURS ( NOTE I ALSO INSTALLED SS BRAKE LINES DURING MY INSTALL )

   SO FOR THE TEST ! I DRIVE MY CAR FAIRLY HARD AROUND TOWN AND AUTOCROSS IT FOR FUN A COUPLE TIMES A YEAR ! THE BRAKES FEEL AWESOME COMPARED TO STOCK ,THE FADE IS GONE FROM MY STOCK SET UP ,THE PEDAL EFFORT IS GREATLY REDUCED ,THIS SET UP IS WELL WORTH THE MONEY I PAID FOR THEM I AM VERY HAPPY WITH THE PURCHASE AS WELL AS THE EXPERIENCE OF DEALING WITH LYNX ! PROPS MAN !  

  IF YOU ARE LOOKING FOR A REALISTICALLY PRICED BRAKE UPGRADE FOR YOUR PULSARS LOOK NO FURTHER ! THIS IS THE ANSWER ....
THANKS AGAIN ! CHEERS ! 

Lynx's picture
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London Ontario

Dec 23, 2009

Glad they worked out for you man! Enjoy being able to put proper tires and rims over your upgraded brakes!

kdetlor's picture
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Kitchener, ON

Apr 21, 2010

Interested...what are the ramifications of doing this on front only?

GTi-R, the best ugliest car I've EVER seen/driven. You can make it cool, you can make it fast but you CAN'T make it look pretty.

Lynx's picture
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London Ontario

Dec 23, 2009

Ramifications? I assume you mean drawbacks to just doing the front brakes and not the rear? More front brake bias is the biggest draw back of not doing both front and back. I haven't noticed a negative difference however, mostly because of the 4 wheel abs.

The second drawback is the added unsprung weight.

Third would be the added front weight bias.

For me the benefits (being able to stop) outweigh the drawbacks.

Finally, modification of the front hubs is required, which although minor some people might be hesitant to do.

demongtir's picture
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new brunswick,canada

Oct 19, 2009

having done this kit on my car ,the hub modification is not bad if you can run a tap,and the brake bias is hardly changed from stock
this kit is well worth the effort of installation and is a big step up from the stock single piston pieces of crap that comes on gtirs stock !!! like i mention in my post earlier ,for the money ,its great !!! give them a shot ,you wont be disappointed !

as for the abs comment i deleted the entire system from my pulsar,ecu,pump,etc,because the system sucks balls ,but anyhow it has no negative effect with this modification ! cheers !!!

ryanking123's picture
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saskatoon

Jun 16, 2008

Interested..... any progress with the rears yet?

Lynx's picture
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London Ontario

Dec 23, 2009

no progress with rears, I'm less motivated to do rears right now, as the fronts didn't sell like I was thinking they would, and the up front costs are higher for one off parts. Plus the brakes feel great right now, and I'm putting some money into the engine finally, as I have done suspension, brakes, wheels/tires, and interior first.

I already have a pretty good idea about what is going to work though, it's just a matter of spending the money and getting the die grinder out.

kdetlor's picture
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Kitchener, ON

Apr 21, 2010

I'll be happy to do this upgrade next year. This year is battery re-location (done), FMIC (bought), interior switch panel (bought most of stuff), MAF (almost bought), ECU(almost bought), and hopefully sunroof.

GTi-R, the best ugliest car I've EVER seen/driven. You can make it cool, you can make it fast but you CAN'T make it look pretty.

kdetlor's picture
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Kitchener, ON

Apr 21, 2010

What is the cost comparison with these from the uk?

http://www.ebay.co.uk/itm/ws/eBayISAPI.dll?ViewItem&item=290260829258&clk_rvr_id=245125474576#ht_2195wt_905

GTi-R, the best ugliest car I've EVER seen/driven. You can make it cool, you can make it fast but you CAN'T make it look pretty.

nick's picture
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Nicholas Chu
Vancouver

Jan 24, 2008

you may want to read that advertisement again... and the first post of this thread

errr.. those are 330$ for just replacement of stock rotors plus some ridiculous shipping cost from europe

your only real option is lynx, custom, or fastbrakes, or whoever makes a b13/n14 front big brake kit

kdetlor's picture
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Kitchener, ON

Apr 21, 2010

Agreed.  Idiot me, didn't do the currency conversion.

again...just to muddy the water a little.  I found this..

http://www.se-r.net/brakes/b13_install.html

GTi-R, the best ugliest car I've EVER seen/driven. You can make it cool, you can make it fast but you CAN'T make it look pretty.

nick's picture
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Nicholas Chu
Vancouver

Jan 24, 2008

the nismo upgrade is ad22vf's with 10.2 rears.. you already have this setup as stock

Benno's picture
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Ben
Fort St John, BC

Dec 6, 2009

I don't see any discussion about messing with master cylinders or proportioning valves so I assume we don't really need to.

Lynx's picture
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London Ontario

Dec 23, 2009

if you wanted to keep exactly the same pedal feel as stock (or close to it) you could go to the 1" master. That would push about 7% more fluid than stock and make up for the front brakes slightly. It would reduce the pressure at the rear however, and I don't see that as being a great choice. I also think that the stock pedal is a little too firm anyway, after upgrading the fronts you need much less effort to stop the car.

Both myself and Demon are running the stock master, and it feels great.

When I get around to upgrading the rears as well, the whole system will require ~ 20% more fluid. I will probably go to a 1" master at that point or maybe even a 1 1/16" master. The hard part is finding an abs RHD master in those sizes that is reasonably priced.

The importers will probably be able to supply a master in that size from a JDM nissan or subaru (they use the same brakes). Otherwise you will have to do some brake line work to switch the lines to the other side of the master. Not really a big deal, but I'm not sure what kind of clearance problems you will have.

ryanking123's picture
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saskatoon

Jun 16, 2008

Still interested ... is it possible to get drilled and slotted rotors and pads that are meant for racing not just factory bs? I'm geared out to hit 330 km/h I need as much brake as possible lol

Lynx's picture
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London Ontario

Dec 23, 2009

You will never hit 330 lol, our cars are shaped like large bricks.

DBA brakes makes a great rotor. Otherwise, just buy a premium solid rotor, or a premium vented rotor.

ryanking123's picture
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saskatoon

Jun 16, 2008

Alright i'll look into it... lol and yes 330 km/h is possible with 620bhp, Its just that no one has ever done it before with this car

matt_gtir's picture
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Brampton, Ontario

Sep 7, 2009

I'm a little skeptical too but let us know if you hit it. That would be crazy!

Gonzo's picture
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Quebec(canada)

Aug 2, 2011

Hi everyone, just to say thanks Lynx to invented this j30 kit for the Gti-R. Everything work great. I like the brake pedal feeling. I reedrill 4x100 the pt cruiser turbo disc myself whit a hand drill and mill the j30 bracket whit a hand file loll. It took a little bit off time but i save money and it work really great whit my Tsw imola 15x7.